Natural Flake Graphite
Natural flake graphite is the most geologically common variety of natural graphite, known for its distinctive platy (flake-like) morphology, excellent lubricity, and high thermal stability.
Casting
Molten Metal Protection and Process Performance
Casting operations demand materials that can withstand extreme temperatures, protect molten metal, and maintain consistent performance across complex production environments. From ferrous to non-ferrous casting processes, material selection plays a critical role in quality, efficiency, and cost control.
Asbury Advanced Materials supplies a comprehensive portfolio of carbon and graphite solutions engineered to support casting operations. Our materials help improve mold release, reduce oxidation, enhance lubrication, and protect critical equipment, enabling more efficient and reliable production.
With deep expertise in high-temperature materials and process integration, Asbury partners with foundries to deliver solutions that perform under real-world casting conditions.
Solving Real-World Casting Application Problems for Over a Century
Foundries and casting operations face a range of performance and process challenges:
- Oxidation and metal loss during melting and pouring
- Inconsistent mold release leading to surface defects
- Excessive wear on molds, dies, and refractory components
- Heat management issues impacting casting quality
- Slag formation and contamination affecting final product integrity
- Friction and sticking in high-temperature contact areas
- Maintaining process consistency across varying production conditions
Addressing these challenges requires materials that not only withstand extreme environments but actively improve casting performance and efficiency.
Use Cases
Key Use Cases for Graphite in Casting
Carbon and graphite materials are essential throughout casting operations:
Molten Metal Protection
Graphite materials help reduce oxidation in molten metal, preserving material quality and minimizing metal loss during processing.
Mold and Die Release
Graphite-based coatings provide non-wetting and anti-stick properties, enabling clean release of cast parts and reducing defects.
High-Temperature Lubrication
Graphite delivers reliable lubrication in extreme heat environments, reducing friction and wear on molds, dies, and contact surfaces.
Refractory and Equipment Protection
Carbon materials enhance the durability of refractory systems and protect critical equipment from thermal and chemical degradation.
Alloy Control & Process Efficiency
Melt & Slag Control:
Mold & Tooling Performance
Transfer & Pouring
recommended Materials
Materials Used in Casting Applications
Asbury’s portfolio supports a wide range of foundry and casting processes:
Not Sure What You Need?
Asbury’s capabilities go beyond supplying materials.
Let us help you find your unique solution.
WHY ASBURY
Supporting Performance at Every Stage
At Asbury Advanced Materials, we work closely with foundries and casting operations to understand process requirements and deliver materials that integrate seamlessly into production.
Whether improving melt quality, enhancing mold release, or extending equipment life, our solutions are engineered to perform in the demanding conditions of modern casting environments.
Decades of Materials Expertise
Deep experience across carbon, graphite, and specialty materials—supporting complex, real-world applications.
Technical & Manufacturing Depth
Knowledgeable teams who understand material behavior, processing requirements, and application constraints.
Consistency, Quality & Control
Reliable materials processed to meet demanding specifications, batch after batch.
Global Reach & Supply Reliability
A diversified sourcing and distribution network designed to support customers wherever they operate.
Resources
